Dew & Bubble Points Using Aspen

Comparison of Thermo. Packages with Experiments

 

This section of the notes shows:

  1. how to determine the bubble point of a mixture with Aspen,
  2. how to determine the dew point for a mixture using Aspen,
  3. compares predictions of isobaric data from different thermo packages,
  4. compares predictions of isothermal data from different thermo packages,
  5. summarizes the the two sets of data.

 

AspenPlus may be used to determine the bubble or dew point of a mixture with the FLASH2 module. The main form for the Flash2 module looks like:

If we specify the pressure and set the fraction vapor as zero as shown, we will produce the bubbple point for the mixture. In the case shown, we had a mixture of three compounds: acetone, methanol and isoproply alcohol. Executing the flash produced the following stream data:

 Display ALLSTREAMS    FEED       LIQUID     VAPOR                             
 Units:           From            FLASH      FLASH                             
 Format: GEN_M    To   FLASH                                                   
                  Phas VAPOR      LIQUID     MISSING                           
 Temperature [C]             70.0       64.5                                   
 Pressure    [BAR]          1.013      1.013      1.013                        
 Vapor Frac                 1.000      0.000                                   
 Mole Flow   [KMOL/HR]    100.000    100.000      0.000                        
 Mass Flow   [KG/HR]     4806.807   4806.807      0.000                        
 Volume Flow [CUM/HR]    2815.753      6.427      0.000                        
 Enthalpy    [MMKCAL/H     -5.210     -6.034                                   
 Mole Flow   [KMOL/HR]                                                         
   CH3OH                   40.000     40.000                                   
   ACETONE                 40.000     40.000                                   
   I-P                     20.000     20.000                                   
 Mole Frac                                                                     
   CH3OH                    0.400      0.400                                   
   ACETONE                  0.400      0.400                                   
   I-P                      0.200      0.200  
 

That tells us that the bubble point is 64.5C, but it does not tell us the vapor composition. To find that we need to look at the FLASH Screen that can be found three clicks of the ">>" button after the Stream resurlts form.

Run ID: EX73IP Item: FLASH Screen: Flash2.VLE2
C-----------C-----------C----------C----------C----------C----------C-----------
Description:                                                   Units:          
                                                                               
                                                                               
   Component F          X          Y          K                                
   CH3OH     .4000000   .4000000   .3948731   .9871790                         
   ACETONE   .4000000   .4000000   .5118005   1.279508                         
   I-P       .2000000   .2000000   .0933263   .4666271  
 

The dew point may be found the same way, but this time we need to specify that Vfrac is 1. The stream flows are then:

 Display ALLSTREAMS    FEED       LIQUID     VAPOR                             
 Units:           From            FLASH      FLASH                             
 Format: GEN_M    To   FLASH                                                   
                  Phas LIQUID     MISSING    VAPOR                             
 Temperature [C]             70.0                  75.5                        
 Pressure    [BAR]          1.013      1.013      1.013                        
 Vapor Frac                 0.000                 1.000                        
 Mole Flow   [KMOL/HR]    100.000      0.000    100.000                        
 Mass Flow   [KG/HR]     5828.694      0.000   5828.694                        
 Volume Flow [CUM/HR]       7.916      0.000   2860.654                        
 Enthalpy    [MMKCAL/H     -6.657                -5.792                        
 Mole Flow   [KMOL/HR]                                                         
   CH3OH                    3.510                 3.510                        
   ACETONE                 40.890                40.890                        
   I-P                     55.600                55.600                        
 Mole Frac                                                                     
   CH3OH                    0.035                 0.035                        
   ACETONE                  0.409                 0.409                        
   I-P                      0.556                 0.556         

The Dew point is 75.5C and the vapor composition is found again on the Flash2.VLE2 screen:

   Component F          X          Y          K                                
   CH3OH     .0351000   .0235860   .0351000   1.488164                         
   ACETONE   .4089000   .2294523   .4089000   1.782033                         
   I-P       .5560000   .7469617   .5560000   .7443542     
 

It is fortunate that this procedure is so simple and does not require the effort involved with a sensitiviety run described in the section of these notes on basic Aspen operations. It enabled us to construct the following lists comparing various thermodynamics packages with experimental data for the acetone, methanol, isopropyl alcohol system. The analysis of the is data started with the Matlab programs used to illustrate the fit of the data with Margules two suffix activity model. One program in that section of the notes compared the experimental data for the isobaric runs with the Margules approximation and with an ideal model. Another program compared the experimental data for the isothermal runs. We extended both of these to include several thermodymic packages in Aspen. Here are the results for four of the isobaric runs:

 
 Comparison of Experimental Data for Acetone, Methanol, Isopropanol
         Bubble Points and Vapor Compositions with various
                  Thermodynamic Packages
            Part 1: Isobaric data at 1 atmospheres
  
Run           Acetone    MeOH     IsoPOH  Package
2   Liquid    0.0930    0.5230    0.3840
 Bubble Pt C     Vapor mol fractions        
   66.9589    0.2206    0.5768    0.2026  Margules
   66.8400    0.2390    0.5810    0.1800  Expt
   69.4174    0.1441    0.6292    0.2267  Ideal
   69.9       0.1404    0.6334    0.2262  Van Laar No binary parms
   67.35      0.2230    0.5780    0.1990  Van Laar With binary parms 
   65.9       0.2092    0.5801    0.2106  Wilson
   64.3       0.1380    0.5922    0.2698  P-R
   66.4       0.1565    0.6218    0.2218  PR-BM
   65.9       0.2076    0.5813    0.2111  NRTL
   66.1       0.2034    0.5868    0.2098  UNIFAC
   66.0       0.2064    0.5814    0.2121  UNIQUAC
 
Run           Acetone    MeOH     IsoPOH  Package
9   Liquid    0.1324    0.2635    0.6041
 Bubble Pt C     Vapor mol fractions  
   69.4956    0.3182    0.3226    0.3592  Margules
   69.2300    0.3218    0.3391    0.3391  Expt
   72.8118    0.2280    0.3602    0.4118  Ideal
   73.4       0.2223    0.3642    0.4135  Van Laar No binary parms
   69.50      0.3162    0.3187    0.3651  Van Laar With binary parms
   68.1       0.3117    0.3402    0.3481  Wilson
   67.0       0.1932    0.3602    0.4466  P-R
   70.0       0.2227    0.3880    0.3893  PR-BM
   68.2       0.3104    0.3403    0.3493  NRTL
   68.5       0.3056    0.3410    0.3534  UNIFAC
   68.2       0.3090    0.3388    0.3523  UNIQUAC
 
Run           Acetone    MeOH     IsoPOH  Package
15  Liquid    0.3089    0.1895    0.5016
 Bubble Pt C     Vapor mol fractions  
   64.7333    0.5429    0.2051    0.2520  Margules
   64.6500    0.5465    0.2040    0.2495  Expt
   69.3407    0.4776    0.2273    0.2951  Ideal
   70.1       0.4697    0.2317    0.2986  Van Laar No binary parms
   64.56      0.5154    0.2231    0.2615  Van Laar With binary parms
   63.8       0.5301    0.2160    0.2538  Wilson
   64.8       0.4112    0.2500    0.3388  P-R
   66.9       0.4556    0.2613    0.2831  PR-BM
   63.9       0.5301    0.2153    0.2546  NRTL
   64.0       0.5330    0.2127    0.2543  UNIFAC
   64.0       0.5258    0.2152    0.2591  UNIQUAC
 
Run           Acetone    MeOH     IsoPOH  Package
20  Liquid    0.4089    0.0351    0.5560
 Bubble Pt C     Vapor mol fractions  
   64.9135    0.6651    0.0404    0.2945  Margules
   64.7300    0.6596    0.0552    0.2852  Expt
   69.3013    0.6314    0.0420    0.3266  Ideal
   70.2       0.6241    0.0431    0.3328  Van Laar No binary parms
   65.73      0.6358    0.0522    0.3121  Van Laar With binary parms
   64.2       0.6618    0.0439    0.2943  Wilson
   66.1       0.5536    0.0515    0.3949  Peng-Rob
   68.3       0.6112    0.0540    0.3348  PR-BM
   64.2       0.6616    0.0434    0.2949  NRTL
   64.1       0.6664    0.0416    0.2920  UNIFAC
   64.4       0.6547    0.0433    0.3020  UNIQUAC  
  

The first three lines in the comparison were listed by the Matlab program buberg. The next six lines came from Aspen runs. The four run were chosen to cover a reasonable range of compositions and most of the cases where the the ideal and experimental data had the largest differences.

Here is a similar table of isothermal runs:

 Comparison of Experimental Data for Acetone, Methanol, Isopropanol
         Bubble Points and Vapor Compositions with various
                  Thermodynamic Packages
            Part 2: Isothermal data at 55C
 
Run           Acetone    MeOH     IsoPOH  Package
3   Liquid    0.5372    0.3447    0.1181
  Bub P: kPa     Vapor mol fractions
   93.0284    0.6459    0.3091    0.0449  Margules
   92.7790    0.6480    0.3048    0.0472  Expt.
   79.7977    0.6578    0.2962    0.0460  Ideal
   78.2       0.6532    0.3007    0.0461  Van Laar No binary parms
   92.93      0.6312    0.3216    0.0472  Van Laar With binary parms       
   93.2       0.6359    0.3116    0.0526  Wilson
   89.5       0.5964    0.3430    0.0606  Peng-Rob
   89.4       0.6159    0.3393    0.0448  PR-BM
   93.1       0.6360    0.3117    0.0522  NRTL
   93.1       0.6372    0.3107    0.0521  UNIFAC
   93.0       0.6350    0.3125    0.0525  UNIQUAC
 
Run           Acetone    MeOH     IsoPOH  Package
13  Liquid    0.3453    0.6239    0.0308
  Bub P: kPa      Vapor mol fractions
   91.9504    0.4855    0.5037    0.0107  Margules
   91.3498    0.4856    0.5027    0.0117  Expt.
   77.4747    0.4355    0.5521    0.0124  Ideal
   76.3       0.4301    0.5575    0.0123  Van Laar No binary parms
   91.62      0.4836    0.5053    0.0111  Van Laar With binary parms
   91.5       0.4784    0.5081    0.0136  Wilson
   89.6       0.4394    0.5437    0.0169  P-R
   90.1       0.4545    0.5334    0.0121  PR-BM
   91.5       0.4786    0.5080    0.0134  NRTL
   91.4       0.4764    0.5102    0.0133  UNIFAC
   91.5       0.4784    0.5081    0.0135  UNIQUAC
 
Run           Acetone    MeOH     IsoPOH  Package
16  Liquid    0.0633    0.5681    0.3686
   Bub P: kPa    Vapor mol fractions
   61.0619    0.1738    0.6399    0.1863  Margules
   61.9749    0.1817    0.6424    0.1759  Expt.
   56.5937    0.1093    0.6882    0.2025  Ideal
   56.0       0.1074    0.6919    0.2007  Van Laar No binary parms
   60.70      0.1812    0.6382    0.1806  Van Laar With binary parms
   63.9       0.1661    0.6386    0.1953  Wilson
   69.3       0.1055    0.6314    0.2631  P-R
   63.4       0.1246    0.6663    0.2091  PR-BM
   63.8       0.1648    0.6397    0.1955  NRTL
   63.5       0.1607    0.6460    0.1933  UNIFAC
   64.0       0.1667    0.6372    0.1961  UNIQUAC
 
Run           Acetone    MeOH     IsoPOH  Package
24  Liquid    0.3127    0.2807    0.4066
   Bub P: kPa     Vapor mol fractions
   74.3246    0.5438    0.2791    0.1770  Margules
   74.5819    0.5532    0.2780    0.1688  Expt.
   62.4407    0.4894    0.3082    0.2024  Ideal
   61.3       0.4851    0.3125    0.2024  Van Laar No binary parms
   75.41      0.5228    0.2931    0.1841  Van Laar With binary parms
   76.7       0.5274    0.2880    0.1846  Wilson
   74.4       0.4177    0.3325    0.2498  P-R
   70.1       0.4634    0.3412    0.1955  PR-BM
   76.5       0.5275    0.2876    0.1848  NRTL
   76.2       0.5301    0.2862    0.1837  UNIFAC  
   76.6       0.5258    0.2871    0.1871  UNIQUAC
 

Here is a table that summarizes the data shown in the previous lists:

Thermo Package

Sum of absolute errors in Bubble Points for 4 isobaric runs in C

Sum of absolute errors in Bubble Pressures for 4 isothermal runs in kPa

Sum of absolute errors in acetone vapor mol fractions for 8 runs

Margules 2 suffix with three parameters fit to 48 runs and 3 activities/run

0.64
2.02
0.0506

Ideal package on Matlab

15.42
44.38
0.4819

Van Laar with no binary data in Aspen

18.15
48.88
0.5135

Van Laar with binary parameters from fit of experimental isbaric data

1.87
2.52
0.1262

Wilson with built-in binary data

3.45
4.62
0.1192

Peng-Robinson in Aspen

6.29
12.54
0.7804

Peng-Robinson, Boston-Mathias in Aspen

7.03
10.54
0.5310

NRTL in Aspen

3.25
4.22
0.1228

UNIFAC in Aspen

2.75
3.52
0.1362

UNIQUAC in Aspen

2.85
4.42
0.1336